Saint-Gobain

Reference : 586564

Maintenance Mechanic IV - 1st Shift

  • Technical Production
  • United States WORCESTER, MA
  • Permanent / Regular (US)
  • Posting date : 06/11/2021

Position description

 

The Maintenance Mechanic IV is responsible for modifying, installing, repairing, overhauling, and maintaining a range of complex multi-axis, multi-function fixed and semifixed production machinery and equipment such as numerically controlled machine tools and other similar complex and sophisticated equipment. The numerically controlled machinery is capable of performing a broad range of programmed machining functions such as multi-plane boring, drilling, milling, tapping, facing, planning, and other related operations. Because of the high degree of complex interaction among the various devices and subsystems comprising the machine tools, particular indications or symptoms of defects in one device or subsystem may result from any of a multiplicity of possible malfunctions in other devices or subsystems, or from the cumulative effect of a number of discrepancies in other areas. This position is a skilled senior maintenance mechanic with extensive experience within maintenance of production machinery.

REQUIRED QUALIFICATIONS

 

High school diploma or general education degree (GED) along with related trade school education, apprenticeship and/or experience.  The ability to interpret complex multi-view drawings, sketches, wiring diagrams, manufacturers' specifications, and other technical material; must be able to read and comprehend blueprints, diagrams and schematics. Ability to perform precise measurements of air and fluid pressure and flow, and knowledge of the mechanisms used to convert such readings into measurable units. Must be skilled in the use of a variety of complex optical and laser light measuring devices. In depth knowledge and understanding of electricity or electronic principles is preferred. Proficient in trade mathematics and machinist handbook formulas in computing and verifying dimensions in the planning, layout out, and final dimensional checking process.

 

 

Previously demonstrated mechanical experience required, (i.e., understanding machinery, electrical, hydraulic equipment, properties of metals, welding, piper/plumbing, taped program readers, closed loop servo assemblies, position detection and velocity measurement devices, and machine control bodes) and expert in understanding of complex and aged mechanical tools and equipment required. Certificates and Licenses:  Trade or Vocational certifications preferred. Other particular trade certifications or in-depth experience may be required, (i.e. certifications, weights & measures technology, etc.).  Fork truck license required. Maintains up-to-date technical knowledge of functional duties. This position requires twelve months' work experience to become proficient in all phases of the job.

 

 

Additional Requirements

 

  • Analyzes and diagnoses an array of considerably complex and aged mechanical tools and equipment and leads the effort in applying the most appropriate method and parts required to effectively complete the given job.
  • Applies in-depth knowledge of the varied types of metals, chemicals, equipment and/or machinery properties and parts for preventative maintenance and repair duties.
  • Assembles, repairs, and installs wiring, low voltage electrical and electronic components, heating, ventilation, air conditioning, refrigeration, pipe systems (i.e., pneumatic, hydraulic, electrical) sophisticated machinery, and equipment.
  • Identifies defective parts within various machinery and equipment utilizing technical troubleshooting methods.  Replaces parts using complex power tools, drills, welding equipment, wrenches, gauges, hoists and test equipment.
  • Installs, troubleshoots, repairs, overhauls, aligns, tests, and maintains unusually complex equipment and machinery such as a numerically controlled machining center and electronically controlled equipment.
  • In-depth knowledge of hydraulically driven machining axes and incremental closed loop positioning, such as multi-plane contouring capability, an automatic tools indexer and changer, a hydraulic counterbalance, pneumatic oil mist lubrication. Capability of operating in a manual, semi-or fully automatic mode.
  • Repairs and maintains data sensing units, translating devices, activating mechanisms, measurement and response assemblies, displays indicators, and related control boxes. May test equipment as needed. May perform a number of simultaneous or sequential functions under manual, semiautomatic, and automatic control. Isolates and corrects defects in contouring control units.
  • Repairs or replaces various bearings, oil and mechanical seals, gears, sprockets, chains, sheaves, and belts to exact specifications.
  • Sets displacement outputs for electromechanical position and velocity detectors; may rework gear train assemblies, anti-backlash devices, and axis drives.
  • Responsible for the preventative maintenance, installation, and/or repair of equipment through various trade disciplines, the use of computer systems, as well as potential cross-functional responsibility as a Maintenance Machinist.
  • Provides detail research for capital purchasing decisions. Leads small projects by collaborating with other departments in cost effective approaches to machinery/equipment selection and functionality.
  • Conducts preventative maintenance checks and calibrates equipment and systems throughout the facility. Mentors less experienced maintenance mechanics on procedures and processes.
  • Analyzes, identifies, and corrects mechanical faults of improperly operating or inoperative machinery and equipment through varying trade and/or mechanical processes.  Diagnoses mechanical problems by instrumentation, sound and visual observation and determines how best to resolve the problem by checking blueprints, repair manuals, parts catalogs drawing and from experience and expertise.
  • Makes precise adjustments for alignment, parallelism, and concentricity due to the continuing effects of malfunctions throughout the entire machine or equipment.
  • Inspects work of Maintenance Mechanics I, II, and III to assure proper installation, maintenance, and repair of equipment.
  • Tests and runs-off machines to ensure proper operation and correction of the identified problem. 
  • Records maintenance and repair work performed and the duration of time used per work order. Maintains equipment, parts and supplies inventories by checking stock to determine inventory level; anticipating needed equipment, parts, and supplies.
  • Works with vendors for complex repairs as needed.
  • May be responsible for Lockout/Tagout (LOTO) or the specific practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment.

 

The work environment characteristics described here are representative of those a Maintenance Mechanic IV encounters while performing the essential functions of this job.

Physical Demands/Efforts

  • The Maintenance Mechanic IV must occasionally lift and/or move up to 50 pounds without assistance.
  • While performing the duties of this job, the employee is frequently required to stand; walk, use hands to finger, handle, or feel, reach with hands and arms and talk or hear.
  • The employee is occasionally required to sit, climb or balance, stoop, kneel, crouch in cramped, awkward positions, crawl and smell.
  • May work from high places from staging and lifting equipment.

Mental & Visual Demands

  • Specific vision abilities required by this job include: close vision, peripheral vision, depth perception and ability to adjust focus.

Work Environment

  • While performing the duties of this job within the manufacturing environment, the employee is frequently exposed to work near moving mechanical parts and in cold, hot, dirty and dusty locations.
  • The employee is occasionally exposed to fumes or airborne dust.
  • The noise level in the work environment is usually moderate. 

 

Various PPE devices & equipment such as protective clothing, gloves, safety shoes, hearing protection, and safety glasses are required.

 

 

Who are we ?

Saint-Gobain Abrasives manufacturers and distributes high quality abrasive products to engineering, distribution and retail markets in the USA. We are the world’s leading abrasives manufacturer and the only international supplier of abrasives that manufacturers each of the 3 major types of abrasives: Bonded Abrasives, Coated Abrasives and Diamond products.

With a strong presence in every continent the Abrasives Division serves its customers through structured sales operations in over 26 countries and employs nearly 16,000 people globally. Abrasives forms a key part of the High Performance Materials Division of Saint-Gobain, which is one of the 5 key areas of activity in which Saint-Gobain operate.

Legal Statement

Saint-Gobain provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Saint-Gobain is an equal opportunity employer of individuals with disabilities and supports the hiring of veterans.

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