Reference : CAN00027

Process Engineer III

  • Technical Production
  • Canada CALGARY
  • Permanent / Regular
  • Posting date : 12/01/2021

Position description

The Process Engineer* III will implement World Class Manufacturing (WCM) projects, production and processing methods and controls to meet customer based quality standards in a manner consistent with CertainTeed Gypsum Vision, Mission, Values and Objectives (VMVO).  Utilizing WCM principles, this position will focus on product formulation, process development and optimization, equipment design and optimization, general project engineering, and trial planning and execution.

The Process Engineer* III will also support the plant and company strategic initiatives including capital projects that involve process improvements, sustainability and new product development.   Through the application of process engineering fundamentals and advances process control tools, this position will ensure that processes are centered, capable and in control; reduce process variations; and resolve special causes variation. 

ESSENTIAL DUTIES 

  • Reports directly to the Process Manager
  • Analyzes process variations; develops solutions and implements corrective actions by using advanced statistical tools in identifying and resolving the root causes of the variations in the process, and participates in resolving critical process and product problems with customers and vendors.
  • Responsibilities include the designing / developing new process systems, revising existing processes, and developing and coordinating the implementation of projects, which contribute substantially to plant profitability.
  • Interacts with Team for operational trouble-shooting, process improvement projects, production materials requirement, raw material availability and Quality Step Zero requirements. USE WCM tools and philosophy accumulated data to prepare diagrams and flow charts for the efficient operation of the equipment.
  • Interacts with consultants and suppliers to determine compatibility of other systems and products as they may apply to process improvement.
  • Implements recommended process efficiency improvement projects.
  • Develops and encourage innovative processes and equipment concepts along with follow through to Return on Investments (ROI) patents and / or proprietary intellectual property.
  • Analyzes operating problems, develops solutions, and leads the implementation of corrective actions.
  • Organizes and initiates run trials to evaluate equipment, process and raw material opportunities.
  • Provides professional training on the manufacturing process to internal employees.
  • Performs other related duties and responsibilities as needed and / or requested by management.
  • Responsible & Accountable for the integrity of the BOM including usage and deviations analysis.
  • May consult with and/or assist other CertainTeed Gypsum North American plants on issues.

REQUIRED QUALIFICATIONS

  • Bachelor’s Degree in chemical engineering, chemistry or similar discipline; or five (5) years of equivalent training and experience to have comprehensive knowledge of the practices, procedures and regulations associated with process control technology may be substituted for a degree.
  • Five to ten (5-10) years of applied professional process experience in a manufacturing environment.
  • Two to three (2-3) years of experience in project management and project engineering fundamentals.
  • Previous experience with product formulation, water and foam chemistries, mass & energy balance, flow diagrams, Process & Instrumentation Diagrams (P&ID), fluid properties and thermodynamics.
  • Working knowledge of advanced statistical tools used to reduce variations.
  • Flexible, open-minded team player with excellent written and verbal communication skills.
  • Excellent interpersonal and problem solving capabilities to work effectively in corporate, manufacturing and team environments.
  • Ability to provide leadership and innovation at all levels of the organization.
  • Proficient in Microsoft Office Suite.

Who are we ?

Through the responsible development of innovative and sustainable building products, CertainTeed, headquartered in Malvern, Pennsylvania, has helped shape the building products industry for more than 110 years. Founded in 1904 as General Roofing Manufacturing Company, the firm's slogan "Quality Made Certain, Satisfaction Guaranteed," inspired the name CertainTeed. Today, CertainTeed is a leading North American brand of exterior and interior building products, including roofing, siding, fence, decking, railing, trim, insulation, drywall and ceilings.

A subsidiary of Saint-Gobain, one of the world’s largest and oldest building products companies, CertainTeed has more than 6,300 employees and more than 60 manufacturing facilities throughout the United States and Canada. www.certainteed.com

 

At Saint-Gobain we design, manufacture and distribute materials which are key ingredients in the wellbeing of each of us and the future of all. Join our innovative, passionate and entrepreneurial community to improve the world of tomorrow with us.

Legal Statement

Saint-Gobain provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Saint-Gobain is an equal opportunity employer of individuals with disabilities and supports the hiring of veterans.

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